ELECTRONIC MANUFACTURING SERVICES

We provide world-class Electronic Manufacturing Services (EMS) with personalized support.  We specialize in high mix/low to mid-volume contract assembly.  Offering both turnkey and board-level assembly, we excel at working closely with customers to meet unique assembly or testing requirements.

PRINTED CIRCUIT BOARD ASSEMBLY

SURFACE MOUNT 

A printed circuit board (PBC) can be an asset or a liability for an electronic product.  For more than 10 years, we have designed PCBs for a variety of challenging applications.  Our designers are IPC certified and are skillful craftsmen who will work with you to design a quality PCB that meets all your requirements.

CAPABILITIES:

• SMT Experience since 1989
• IPC Certified Lead-Free Processes & Equipment
• BGA & MicroBGA (Ball Grid Array)
• Capable of placing 0201mm (.25mm*0.125mm) Components
  
  

ADDITIONAL EQUIPMENT:

• JUKI Storage System - Humidity-Controlled Component Units
• Wave Solder Machines
• AOI Machines
• X-Ray Inspection Machines
• Flying Prove Circuit Test Machines
• Laser Etch
• Semi-Automatic PCB Depanelizing System
• Conformal Coating
  • Conap
  • Hysol
  • Humiseal

PRINTED CIRCUIT BOARD ASSEMBLY

THROUGH-HOLE 

A printed circuit board (PBC) can be an asset or a liability for an electronic product.  For more than 10 years, we have designed PCBs for a variety of challenging applications.  Our designers are IPC certified and are skillful craftsmen who will work with you to design a quality PCB that meets all your requirements.

CAPABILITIES:

• IPC Certified Hand Soldering
• Precision Component Lead Forming
• Dual Wave Flowsolder Equipment w/Aqueous Cleaning
• Selective Solder Equipment
  
  

INSPECTION & TESTING:

• Visual Inspection
• X-Ray Inspection
• Automatic Optical Inspection
• BGA Inspection
• Solder Paste Inspection
• Functional Testing
• RF Testing
• Potting

ELECTROMECHANICAL ASSEMBLY

A dedicated final assembly team will successfully integrate PCBs into box builds, enclosures, and more from simple to complex projects.

CAPABILITIES:

• Box Build
• Final Assembly
• Custom Packaging
• Encapsulation Capability
• Intrinsically Safe Assembly
• Explosion Proof Assembly

INSPECTION & TESTING:

• Shock & Vibration
• Thermal Cycling
• Late Stage Customization

SPECIALTY TOOLS & EQUIPMENT:

• Functional Testing
• Potting
• Heat Shrinking
• 3 Ton Crane
• Multiple RF Cages

CABLE & HARNESS ASSEMBLY

We specialize in harsh-environment cables and harnesses.  We design, test, and manufacture quality cable assemblies from micro push-pull connectors to harnesses, to interconnects and complex assemblies.

CAPABILITIES:

• Custom Cable
• Harsh Environment Cable
• Custom Cable & Wire Harnesses
• Custom Overmolding
• Panel/Box Wiring
• Mechanical
• Build to IPC-WHMA-A-620
• Custom Mold Design
• Variety of modular molds in stock
• PVC, Polypropylene, Neoprene, & Santoprene

SPECIALTY TOOLS & EQUIPMENT:

• 30-Ton, 5 oz. Plastic Injection Mold Machine
• Programmable Cutter/Stripper
• Semi-Automated Crimper
• Over 250 Crimping Tools
• Continuity & Hipot Omni Testing
• Automated Cable Testing
• Positioners & Die Sets
• Insertion & Extraction Tools
• Volcanizing Transfer Press